IJM01: Fundamentals of Moulding Engineering

Course Contents (2-day training program)

1. Mould Processing Cycles.
2. Plastic Materials Understanding.
3. Injection Machine Operation.
4. Injection Mould Construction.
5. Common Product Design Features.

IJM02: Injection Moulding Defects, Causes & Solutions

Course Contents (2-day training program)

1. Shrinkage Defects.
2. Sink Marks.
3. Warpage.
4. Weld Lines.
5. Visual Defects.

IJM03: Plastic Materials, Properties & Moulding Characteristics

Course Contents (2-day training program)

1. Polymer Technology.
2. Materials Specifications & Testing.
3. Selection Guides on Plastic Materials.
4. Materials Factors & Mouldability.

IJM04: Engineering Mould Design for Quality Moulding

Course Contents (2-day training program)

1. Mould Base Technology.
2. Feed System.                                     
3. Thermal Design.                                              
4. Venting & Ejection.

IJM05: Mould Performance on Moulding Quality & Productivity

Course Contents (2-day training program)

1. Moulding Economy & Productivity
2. Mould & Cavity Materials Specification
3. Mould Performance & Mould Life
4. Mould Quality & Processing Control

IJM06: Injection Machine Understanding & Process Optimization

Course Contents (2-day training program)

1. Injection System/Unit.
2. Clamping System/Unit.
3. Process Optimization Part 1.
4. Process Optimization Part 2.

IJM07: Product Design & Secondary Operations

Course Contents (2-day training program)

1. Design for Mouldability
2. Design for Part Performance
3. Design for Assembly
4. Design for Finishing

IJM08: Processing Control for High Quality & Profitable Moulding

Course Contents (2-day training program)

1. Plastic Flow Behaviors & Moulding Results
2. Strategic Moulding Techniques
3. Good Moulding Practices
4. Process Setting & Troubleshooting

IJM09: Process Parameters Understanding & Machine Settings

Course Contents (2-day training program)

1. Process Development & Validation
2. Materials Drying & Moulding Clamping
3. Machine Settings
4. Machine Evaluation

IJM10: Practical Scientific Injection Moulding

Course Contents (3-day training program)

1. Developing Scientific Moulding
2. In-Mould Rheology Test
3. Cavity Imbalance Test
4. Platen Deflection Test
5. Check Ring Repeatability Test
6. Process Documentation
7. Troubleshooting by Scientific Moulding